Production
tool for wood-carbon spars
The CAP 10C spar consists of two carbon soles, protected on each
face by a strip of wood.
The spar caps are linked by diaphragms, a sort of internal
partition, and by plywood webs, which constitute the
front and back faces of the spar.
The spar caps are fabricated by a painstaking bonding process
of stacks of six carbon composite strips.
This is why we have designed a special-purpose tool weighing several
hundred kilos. It is equipped with pneumatic cylinders making
it possible to maintain a pressure close to 2 bars for 10 hours
on the two spar soles.
The soles, once released from the tool, match the shape of the
wing dihedral and are ready to be assembled in a purpose-built
template.
The fabrication procedure has been validated, and the production
of spars began in January 2001.
Our objective between now and the end of 2001, is to reach a
rate of one wing per week.