1 - Mid-cockpit brace

This series of articles will attempt to explain why it is impossible to certify a G202:
The loads imposed by the JAR23 for a -10g aircraft with two pilots on board, with a test temperature of 72°C, create very high stress forces which tend to open the fuselage and separate the mid-cockpit brace from the fuselage sides.

The solution adopted by CAP Aviation for the CAP 222 is:
- new materials with better mechanical properties at high temperatures;
- fuselage spars all along the fuselage sides;
- new design of the mid-cockpit brace itself in order to optimize the load distribution;
- larger bonding surfaces supporting shear load rather than peel load.
This solution was successfully tested up to 17g with no damage and the new fuselage was validated for the certified aircraft
.

A kit plane is one thing, a certified aircraft is another. The less stringent regulations used to develop kit planes are very useful to quickly design and market new products, but it is impossible to reuse the original kit design if you want to certify an aircraft. 
     
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